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Plastic Injection Molding Services of Morphfire Paintball to Airsoft Gun Conversion

Tech-Way Industries was asked by one of our customers in the sporting goods industry to manufacture a part that would permit the conversion of a Morphfire paintball gun to an Airsoft gun. Once converted, the Airsoft gun is then capable of semi-automatic, burst, and fully automatic firing from a 300-round magazine of plastic pellets. This is the customer's first project and they turned to Tech-Way to help them throughout the process to completion. After designing the tooling, we combined their plastic injection molding and CNC machining skills to manufacture the 14" long, 2.25" wide, and 3.5" high converter. Our team used high strength filled polymer to mold and machine to tight tolerances of ±.001". The converters-125,000 of them-then received a textured finish and custom laser engraving before being assembled, packed, labeled, and shipped to both national and international locations for next day delivery. Kanban scheduling and joint replenishment to optimize shipping were used to support just in time production of the product. Tech-Way Industries even participated in the marketing effort that accompanied the introduction of the converters and supplied our customer with cozies, t-shirts, and bandanas to announce availability.

This new project is only now going into full production, and a large part of its success and appeal to end users is a direct result of Tech-Way Industries' manufacturing skills. Contact us to learn how we can successfully help you bring your product to the marketplace.

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Plastic Injection Molding of Paintball Gun
Plastic Injection Molding of Paintball Gun
Injection Molding of Paintball to Airsoft Gun Conversion
Injection Molding of Paintball to Airsoft Gun Conversion
Plastic Injection Molding & CNC Machining Services of a Paintball to Airsoft Gun Conversion
Plastic Injection Molding & CNC Machining Services of a Paintball to Airsoft Gun Conversion

Morphfire Paintball to Airsoft Gun Conversion Project Highlights

Title of Job/Part
Morphfire Paintball to Airsoft Gun Conversion
Capabilities Applied/Processes
Plastic Injection Molding Services
CNC Machining Services
Length
14 in.
Width
2.25 in.
Height
3.5 in.
Tightest Tolerance
± .001 in.
Material Used
High Strength Filled Polymer
Material Finish
Textured
Secondary Operations Applied
Custom Laser Engraving
Assembly
Packaging
Labeling
Shipping
Warehousing
Industry for Use
Sporting Goods
Volume
125,000 pieces
Delivery Time
Next Day
Delivery Location
National
International
Design Work
Tooling
Shipping
Kanban
Joint Replenishment
Just In Time (JIT)
Marketing
Cozies
T-shirts
Bandanas
Product Description/Application
Converts a paintball gun into an airsoft gun capable of semi-auto, burst, and full auto firing from a 300 round magazine.

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